resistance welding molybdenum electrode
Purity: 99.97%
Diameter: 4~120mm
Length: 200~2000mm
Surface: Polished
Standard: ASTM B387
Tensile Strength：≥900MPa
Tensile Strength：≥900MPa
Elongation： ≥15%
Application:Daily glass, optical glass, thermal insulation materials, glass fiber, rare earth industry and other fields
PRODUCT DESCRIPTION
Product Introduction
Shaanxi Peakrise Metal Co., Ltd. is a leading supplier of resistance welding molybdenum electrodes, serving global markets with high-quality, durable molybdenum products. These electrodes are specifically designed for the most demanding resistance welding applications. Molybdenum's unique properties—high melting point, thermal conductivity, and low vapor pressure—make it ideal for use in welding non-ferrous metals and stainless steel. Our molybdenum electrodes ensure reliable performance and long service life even in high-temperature environments.
As a specialized manufacturer, Shaanxi Peakrise Metal Co., Ltd. has gained recognition in the international market for delivering top-tier non-ferrous metal products. We provide custom solutions to meet the diverse needs of our clients, and our resistance welding molybdenum electrodes are widely used in the automotive, aerospace, and electronics industries due to their exceptional thermal and electrical conductivity. With our focus on precision and innovation, we ensure that each electrode meets the highest industry standards, contributing to improved weld quality and operational efficiency.
Product Parameters Table
| Parameter | Value | Unit |
|---|---|---|
| Purity of Molybdenum | ≥ 99.95% | |
| Density | 10.2 | g/cm³ |
| Melting Point | 2620 | °C |
| Thermal Conductivity | 138 | W/m·K |
| Electrical Resistivity | 5.3 | μΩ·cm |
| Standard Diameter Range | 1.0 - 30.0 | mm |
| Parameter | Value | Unit |
|---|---|---|
| Length Tolerance | ±0.5 | mm |
| Diameter Tolerance | ±0.02 | mm |
| Surface Roughness | Ra 1.6 | μm |
| Hardness (HV) | 200 | HV |
| Flexural Strength | 280 | MPa |
| Coefficient of Expansion | 5.1 | x10⁻⁶/K |
| Parameter | Value | Unit |
|---|---|---|
| Operating Temperature | 800 - 2000 | °C |
| Specific Heat Capacity | 0.138 | J/g·K |
| Elastic Modulus | 320 | GPa |
| Tensile Strength | 500 | MPa |
| Application Industries | Automotive, Aerospace, Electronics |
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Physical and Mechanical Properties
Molybdenum electrodes exhibit remarkable mechanical strength and electrical conductivity, making them ideal for high-temperature resistance welding applications. These electrodes have a high melting point (2620°C), excellent thermal conductivity, and a low coefficient of thermal expansion, which allows them to maintain structural integrity in extreme heat. Their high density and toughness ensure long-lasting performance under intense mechanical stress. Additionally, molybdenum's electrical resistivity is low, allowing for efficient current conduction during welding processes, ensuring precision and control.
Product Functions
- High Electrical Conductivity: The molybdenum electrodes provide superior electrical conductivity, ensuring smooth and consistent energy transfer during welding operations.
- Heat Resistance: These electrodes withstand high temperatures without softening or deforming, ensuring reliability during prolonged welding processes.
- Corrosion Resistance: Molybdenum is highly resistant to oxidation and corrosion, making these electrodes ideal for use in challenging environments.
- Durability: With high hardness and mechanical strength, molybdenum electrodes offer exceptional durability, reducing the need for frequent replacements.
- Precision Welding: The high melting point and low thermal expansion coefficient allow for precise control, reducing welding defects and improving quality.
High Melting Point
Excellent Conductivity
Corrosion Resistance
High Thermal Conductivity
Product Applications
- Automotive Industry: Molybdenum electrodes are extensively used in resistance welding applications for automotive components such as body panels, exhaust systems, and electrical contacts.
- Aerospace Industry: In the aerospace sector, these electrodes play a critical role in joining high-performance materials with precision and strength, ensuring structural integrity in aircraft and spacecraft manufacturing.
- Electronics Manufacturing: The exceptional electrical conductivity of molybdenum makes it ideal for use in the production of electronic devices and components, including circuit boards and semiconductor devices.
- Medical Devices: Molybdenum electrodes are used in the assembly of medical devices, ensuring reliable and durable welds that meet stringent safety standards.
- Electrical Engineering: Widely applied in the construction of electrical systems, these electrodes are essential in ensuring the longevity and safety of complex wiring and control systems.
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Product Process and Production Flow
Our manufacturing process begins with the careful selection of high-purity molybdenum powder, which is then processed in intermediate frequency sintering furnaces to ensure the highest material quality. The sintered molybdenum is subjected to further processing in vacuum arc melting furnaces for homogeneity. Afterward, the material undergoes rolling, drawing, and machining to achieve the desired specifications. Throughout production, strict quality control measures are in place to ensure that each molybdenum electrode meets our clients' exact requirements.
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Our Factory
Shaanxi Peakrise Metal Co., Ltd. boasts state-of-the-art production facilities equipped with advanced machinery such as vacuum arc furnaces, CNC machining centers, plasma welding stations, and more. Our factory follows ISO 9001 quality management standards, ensuring consistent product quality and safety. We employ a skilled workforce of engineers and technicians who are dedicated to providing high-performance, reliable molybdenum electrodes to customers worldwide.
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Our Quality Inspection
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Logistics and Packaging
- Wooden Box Packaging: Ensures maximum protection against external impacts during transportation.
- Carton Packaging: Suitable for lighter shipments, ensuring ease of handling and lower logistics costs.
- Foam-Filled Packaging: Provides shock absorption and stability to prevent damage.
- Waterproof and Moisture-Proof Packaging: Protects products during long-term storage or shipping in humid environments.
- Custom Packaging: Tailored to customer specifications to meet unique requirements.
- International Standard Packaging: Complies with global shipping regulations, ensuring safe transport.
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Why Choose Us?
- Experience and Expertise: With over a decade of experience, Shaanxi Peakrise Metal Co., Ltd. is a leader in the production of molybdenum and other non-ferrous metals.
- High-Quality Products: We provide high-purity molybdenum electrodes that meet stringent industry standards.
- State-of-the-Art Manufacturing: Our advanced production facilities ensure the highest quality and precision in every product.
- Global Reach: We have established long-term partnerships with clients in over 20 countries, including the U.S., Germany, and South Korea.
- Customer-Centric Approach: Our focus is on delivering tailored solutions that meet the unique needs of our clients.
OEM/ODM Services
Shaanxi Peakrise Metal Co., Ltd. offers comprehensive OEM/ODM services, providing customized molybdenum electrodes based on client specifications. We collaborate closely with customers to design and manufacture products that meet exact requirements, ensuring full control over material composition, dimensions, and performance characteristics.
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FAQ
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What is the purity of your molybdenum electrodes?
Our molybdenum electrodes are produced with a purity level of 99.95%, ensuring high performance in demanding applications. -
What is the minimum order quantity for customized electrodes?
We accept both small and large orders, with flexible minimum order quantities depending on the customization required. -
Can you provide samples?
Yes, we offer samples for testing and evaluation. Please contact us for more information. -
How do you ensure the quality of your products?
We follow ISO 9001 standards and conduct rigorous quality inspections at every stage of production to guarantee product quality. -
What are your delivery options?
We offer sea, air, land, and multimodal transport options, as well as express courier services to meet your logistics needs.
Contact Us
If you're interested in partnering with a trusted supplier of resistance welding molybdenum electrodes, contact us today at info@peakrisemetal.com. We are eager to collaborate with you to provide high-quality, customized solutions that meet your specific needs. Let us help you achieve your business goals with our expertise and premium products.
