Zirconium Metal Foil for Aerospace

Zirconium Metal Foil for Aerospace - Shaanxi Peakrise Metal Co., Ltd.

Product Introduction

Zirconium metal foil is a high-performance material widely used in the aerospace industry due to its unique properties, such as excellent corrosion resistance, high temperature tolerance, and outstanding mechanical strength. Its lightweight yet durable nature makes it an ideal component in various aerospace applications, including jet engines, spacecraft structures, and high-temperature environments where material performance is crucial. At Shaanxi Peakrise Metal Co., Ltd., we specialize in providing top-quality zirconium metal foil specifically engineered for aerospace requirements. As a leading supplier, we ensure our products meet the stringent standards of the industry while offering custom solutions to fit your exact specifications.

Our zirconium metal foil is produced through precision manufacturing processes that guarantee uniform thickness, exceptional surface finish, and consistent mechanical properties. We understand the critical role zirconium plays in aerospace, where material integrity and performance cannot be compromised. That’s why our zirconium foil is tested and certified to deliver reliable performance under the harshest conditions. As a trusted partner for many aerospace companies worldwide, Shaanxi Peakrise Metal Co., Ltd. is committed to delivering high-quality zirconium solutions backed by years of experience and innovation in the non-ferrous metal industry.

Product Specifications

Physical and Chemical Properties

• Corrosion Resistance: Zirconium offers outstanding resistance to corrosive environments, particularly in high-temperature applications.
• High Melting Point: With a melting point of 1855°C, zirconium foil performs excellently in extreme heat conditions, making it ideal for aerospace engines and high-temperature shields.
• Thermal Conductivity: Zirconium effectively conducts heat, ensuring that it maintains thermal stability across various aerospace applications.
• Density: The material’s density of 6.52 g/cm³ makes it lightweight while still maintaining structural integrity.
• Electrical Resistivity: With a resistivity of 43 nΩ·m, zirconium foil offers stability in electrically charged environments, critical for certain aerospace applications.

Product Functions

1. Heat Resistance: Zirconium foil’s high melting point makes it suitable for components exposed to extreme temperatures, such as turbine blades and heat shields in aircraft.
2. Corrosion Protection: Its superior resistance to corrosion ensures longevity in environments exposed to chemicals and moisture, protecting critical aerospace structures.
3. Lightweight Durability: Despite being lightweight, zirconium foil offers excellent strength and toughness, contributing to weight reduction in aircraft while maintaining performance.
4. Thermal Efficiency: Zirconium’s ability to conduct and dissipate heat efficiently prevents overheating in high-performance aerospace engines.
5. Electrical Stability: With low electrical resistivity, zirconium foil ensures stable performance in electronically sensitive components used in modern aerospace systems.

Applications

1. Jet Engines: Zirconium foil is used in the manufacturing of components that are exposed to extreme temperatures, such as turbine blades, heat exchangers, and engine casings, ensuring thermal stability and corrosion resistance.
2. Spacecraft Structures: In spacecraft, zirconium foil provides high-temperature resistance and protection against chemical corrosion in fuel tanks, structural components, and thermal barriers.
3. Thermal Insulation: Its thermal efficiency makes zirconium foil an ideal material for insulation in high-temperature aerospace environments, such as heat shields for space exploration vehicles.
4. High-Temperature Electrical Components: Zirconium’s low resistivity makes it suitable for use in components that need to maintain electrical stability under extreme heat, such as wiring systems in jet engines and aerospace electronics.

Manufacturing Process and Production Flow

1. Material Selection: High-purity zirconium is carefully selected to ensure it meets the aerospace industry’s stringent requirements.
2. Vacuum Arc Melting: The zirconium is melted using advanced vacuum arc melting furnaces to ensure material purity and consistency.
3. Rolling and Shaping: The molten zirconium is processed into foil using state-of-the-art rolling mills, producing uniform thickness and a smooth surface.
4. Annealing and Stress Relief: After rolling, the foil undergoes vacuum annealing to relieve stress and improve mechanical properties.
5. Quality Control: Each batch of zirconium foil is rigorously tested for mechanical strength, thickness uniformity, and surface finish to ensure it meets aerospace standards.
6. Packaging and Delivery: The final product is carefully packaged for delivery, ensuring it arrives in perfect condition.

Why Choose Us?

• Extensive Experience: With over a decade of expertise in non-ferrous metal production, we have a deep understanding of zirconium and its applications.
• Advanced Manufacturing: Our state-of-the-art production facilities are equipped with the latest technology to ensure precise and high-quality zirconium foil manufacturing.
• Strict Quality Control: We follow stringent quality control processes, ensuring that every product meets international aerospace standards.
• Global Reach: Our products are trusted by aerospace companies across the globe, including markets in the U.S., Europe, and Asia.
• Custom Solutions: We offer custom fabrication services to meet the specific needs of our clients, from thickness to surface finish and beyond.

OEM/ODM Services

Shaanxi Peakrise Metal Co., Ltd. provides comprehensive OEM and ODM services for zirconium metal foil. Whether you need custom sizes, shapes, or surface treatments, we can manufacture zirconium foil to your exact specifications. Our team of experts works closely with clients to ensure their specific needs are met, delivering high-quality solutions that align with your project goals. We are equipped with cutting-edge technology and offer rapid prototyping, small to large batch production, and full-scale manufacturing capabilities.

Packaging

1. Wooden Crate Packaging: For large quantities, we use sturdy wooden crates that protect the zirconium foil during shipping.
2. Carton Packaging: Smaller quantities are carefully packed in durable cartons.
3. Foam Cushioning: Foam padding is added to absorb any impact during transportation.
4. Waterproof Packaging: All products are sealed with moisture-resistant materials to protect against humidity.
5. Custom Packaging: Available upon request to meet specific client needs.
6. International Standard Compliance: Our packaging conforms to all international shipping standards for safe and secure delivery.

Logistics

1. Sea Freight: We offer reliable sea shipping for bulk orders worldwide.
2. Air Freight: For faster delivery, air shipping options are available.
3. Land Transport: We can arrange land transport for destinations accessible by road.
4. Multimodal Transport: A combination of shipping methods can be used to meet your logistical needs.
5. Express Delivery: For urgent orders, we offer express courier services.

FAQ

1. What is the purity of your zirconium foil?
   Our zirconium foil has a minimum purity of 99.95%, ensuring top quality for aerospace applications.

2. Can I request custom sizes?
   Yes, we provide fully customizable sizes to meet your specific project requirements.

3. What is the lead time for orders?
   Lead times vary depending on the order size and customization, but standard orders typically ship within 2-4 weeks.

4. What packaging options are available?
   We offer several packaging options, including wooden crates, cartons, and moisture-resistant packaging, all in compliance with international standards.

5. Do you provide certificates of quality?
   Yes, we provide all necessary certification and documentation to ensure compliance with aerospace standards.

Contact Us - Call to Action

Ready to take your aerospace projects to the next level with high-quality zirconium metal foil? Contact us today at info@peakrisemetal.com to learn more about our products, request a quote, or discuss your specific requirements. Our team is ready to assist you with all your zirconium metal needs. Let’s collaborate to bring your vision to life!