spiral sic heater element Silicon Carbide Heating Element supplier

Spiral SiC Heater Element - Product Introduction

At Shaanxi Peakrise Metal Co., Ltd., we take pride in being a trusted global supplier of Spiral SiC (Silicon Carbide) Heater Elements, designed for high-temperature applications across various industries. Our SiC heater elements offer outstanding thermal conductivity, electrical resistance, and durability, making them an essential component for heat treatment furnaces, kilns, and high-temperature processes. These spiral elements are ideal for providing efficient and consistent heat in harsh environments, with a unique spiral shape that enhances heat distribution and increases the operational lifespan. With nearly a decade of experience, we manufacture high-quality Spiral SiC Heater Elements, delivering exceptional performance to our global customers. As a leading non-ferrous metal producer, we combine cutting-edge technology with extensive expertise to meet your customized requirements.

Product Parameters Table

1. Double helix silicon carbide heating element

2.Single helical silicon carbide heating element

Physical and Mechanical Properties

• High thermal conductivity: Enables the heater to reach high temperatures quickly and efficiently.
• Excellent electrical resistance: Ensures stable operation even in variable temperature conditions.
• Durable construction: Withstands harsh industrial environments, providing a longer operational lifespan.
• Resistance to oxidation and corrosion: The SiC material is inherently resistant to chemical corrosion and oxidation at elevated temperatures.
• Consistent heating performance: The spiral design promotes uniform heat distribution, critical for applications requiring precise temperature control.

Product Applications

1. Heat Treatment Furnaces: Used in industries like steel and metalworking, where precise temperature control is critical.
2. Glass Production: Ensures even heating and high-quality glass products by providing consistent, controllable heat.
3. Ceramic Manufacturing: In kilns and furnaces, SiC elements provide uniform heat, essential for high-quality ceramic goods.
4. Semiconductor Industry: Used in processes that require stable and precise high temperatures.
5. Laboratory and Research Facilities: Offers reliable heating solutions for high-temperature research and testing.

Product Process and Production Flow

Our Spiral SiC Heater Elements are manufactured using state-of-the-art equipment, including intermediate frequency sintering furnaces and vacuum arc melting furnaces. The production process includes:

• Material Selection: We source high-purity silicon carbide.
• Shaping and Sintering: The elements are shaped into their spiral form, followed by high-temperature sintering to achieve their robust structure.
• Quality Control: Each heater element undergoes rigorous testing to ensure durability and thermal efficiency before being shipped.

Our Factory

Shaanxi Peakrise Metal Co., Ltd. operates in a modern facility equipped with advanced machinery, including vacuum annealing furnaces, CNC machines, and plasma electron beam melting furnaces. With our integrated R&D and testing labs, we ensure that all products meet international standards. Our factory’s capabilities enable us to meet the unique demands of industries requiring high-performance heating elements.

Our Quality Inspection

Logistics and Packaging

• Wooden Crate Packaging: For heavy-duty protection during transportation.
• Carton Packaging: For smaller, lightweight shipments.
• Foam-Filled Packaging: To ensure that the products remain secure and protected against impact.
• Waterproof and Moisture-Proof Packaging: For sensitive shipments.
• Customized Packaging: Tailored to meet client-specific needs.
• International Standard Packaging: Compliant with export standards, ensuring safe and secure delivery.

Why Choose Us

1. Extensive Expertise: We are experienced in producing a wide range of non-ferrous metal products, including tungsten, molybdenum, and tantalum.
2. Advanced Technology: Our modern production facilities and equipment ensure consistent product quality.
3. Custom Manufacturing: We offer OEM and ODM services to meet your specific needs.
4. Global Reach: Our products are exported to markets worldwide, including the U.S., Germany, and Australia.
5. Commitment to Quality: We adhere to strict quality control standards and are ISO 9001 certified.
6. Customer Satisfaction: We have built long-term relationships with clients through excellent service and product performance.

FAQ

1. What is the maximum operating temperature of the Spiral SiC Heater Element?
   • Our elements can operate at temperatures up to 1,600°C.
2. Can the heater elements be customized?
   • Yes, we offer custom lengths, diameters, and resistance values to fit your specific needs.
3. What industries commonly use Spiral SiC Heater Elements?
   • They are widely used in steel, glass, ceramics, and semiconductor manufacturing.
4. What is the typical lifespan of these heater elements?
   • With proper maintenance, our heater elements have a long operational lifespan, even in harsh environments.
5. How do you ensure product quality?
   • Each product undergoes stringent testing, and we follow ISO 9001 standards for quality control.

Contact Us

Ready to upgrade your heating solutions with high-performance Spiral SiC Heater Elements? Contact us today at info@peakrisemetal.com to learn more about how Shaanxi Peakrise Metal Co., Ltd. can meet your industrial heating needs. Let’s work together to achieve your production goals!